Modified fibers for use in the formation of thermoplastic fiber-reinforced composite articles and process

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United States of America Patent

PATENT NO 9394199
APP PUB NO 20130040108A1
SERIAL NO

13653573

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Abstract

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A surface-modified fibrous material is provided for incorporation in a thermoplastic matrix to form a fiber-reinforced composite article. Good binding between the fibrous material and the thermoplastic matrix is achieved through the presence of finely roughened surfaces on the fibers of nanoparticles of an inorganic material. Such nanoparticles are provided from an alkaline aqueous size composition containing the nanoparticles dispersed therein (as described). The fibrous material may be provided in continuous or discontinuous form. In a preferred embodiment glass fibers are initially provided in continuous form followed by cutting into discontinuous lengths and drying with the retention of the nanoparticles on the surfaces of the fibers. The surface-roughened fibrous material is incorporated in a thermoplastic matrix as fibrous reinforcement with the application of heat whereby the thermoplastic matrix is rendered melt processable. In preferred embodiments injection or compression molding is utilized. Improved long-fiber thermoplastics also may be formed to advantage.

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Patent Owner(s)

Patent OwnerAddress
JOHNS MANVILLE717 SEVENTEENTH STREET DENVER CO 80202

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Asrar, Jawed Greenwood Village, US 290 2824
Burghardt, Thomas Parker, US 8 196

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