Real-time implementation of generalized predictive algorithm for direct metal deposition (DMD) process control

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United States of America Patent

PATENT NO 9044827
APP PUB NO 20080296270A1
SERIAL NO

12130351

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Abstract

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A direct metal deposition (DMD) process is stabilized by monitoring the temperature and the shape of the melt pool during deposition, applying a recursive least square (RLS) model estimation algorithm to adaptively identify process characteristics in accordance with the temperature and the shape of the melt pool, and delivering the process characteristics to a generalized predictive controller with input constraints to control the process. The process may be controlled by adjusting laser power or by adjusting the speed of the movement of the laser. In the preferred embodiment the temperature is monitored using a two-color pyrometer, and the shape of the melt pool is monitored by detecting the edge of the melt pool with a camera and/or photodetector.

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Patent Owner(s)

Patent OwnerAddress
DM3D TECHNOLOGY LLC354 INDUSCO COURT TROY MI 48083

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Mazumder, Jyoti Ann Arbor, US 26 1117
Song, Lijun Ann Arbor, US 22 126

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