Process for recovering solvent from spent oil sand solids

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United States of America Patent

PATENT NO 8552244
SERIAL NO

13667954

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Abstract

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A process for recovering solvent from spent oil sands solids is provided, comprising drying the solids using superheated steam to vaporize solvent and water; compressing and condensing the vapors in a first heat exchanger (hot side) to produce condensates, comprising primarily condensed hot water, and uncondensed vapors; separating condensed hot water and solvent from the uncondensed vapors in a first separator; flowing the hot water through the first heat exchanger (cold side) to produce near-saturated steam; and superheating the near-saturated steam in a second heat exchanger to produce the superheated steam for drying the solids. Uncondensed vapors from the first separator can be further condensed in a third heat exchanger to produce warm water, recovered solvent and uncondensed off gas, which can be separated in a second separator. Some of the warm water is combined with the hot water to produce the near-saturated steam for superheating. The off gas is oil scrubbed or combusted prior to release to the atmosphere.

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Patent Owner(s)

Patent OwnerAddress
SYNCRUDE CANADA LTD IN TRUST FOR THE OWNERS OF THE SYNCRUDE PROJECT AS SUCH OWNERS EXIST NOW AND IN THE FUTURE9421 17 AVENUE NW EDMONTON ALBERTA T6N 1H4

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Bhattacharya, Sujit Edmonton, CA 15 9
Wu, Xin Alex Edmonton, CA 13 23

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