Method for manufacturing basalt fiber

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United States of America Patent

PATENT NO 8501643
APP PUB NO 20120104306A1
SERIAL NO

13137845

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ATTORNEY / AGENT: (SPONSORED)

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Abstract

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Basalt filament is manufactured such that the fiber diameter can be controlled and the filament is not severed during winding. A network former and a glass modifier are formed and maintained with respect to basalt rock ore, and the crystallization and binding of basalt fiber are inhibited, the heat-resistance property of basalt fiber is greatly improved from the conventional 750° C. to 850 or 900° C., and significant cost reduction is achieved over conventional products. The method includes: grinding basalt rock as a material; washing a resultant ground rock; melting the ground rock that has been washed; transforming a molten product into fiber; and drawing the fiber in an aligned manner, and winding it. The temperature of the molten product in the melting step is 1400 to 1650° C., and log η is 2.15 to 2.35 dPa·s and preferably 2.2 to 2.3 dPa·s, where η is the viscosity of the molten product.

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Patent Owner(s)

Patent OwnerAddress
TOYOTA JIDOSHA KABUSHIKI KAISHATOYOTA-SHI

International Classification(s)

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  • 2011 Application Filing Year
  • D04H Class
  • 259 Applications Filed
  • 160 Patents Issued To-Date
  • 61.78 % Issued To-Date
Click to zoom InYear of Issuance% of Matters IssuedCumulative IssuancesYearly Issuances2011201220132014201520162017201820192020202120220255075100

Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Kamiya, Sumio Toyota, JP 27 211
Nakagawa, Noriaki Kasugai, JP 41 669
Sasaki, Hironori Tsusima, JP 73 469

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Patent Citation Ranking

  • 3 Citation Count
  • D04H Class
  • 10.31 % this patent is cited more than
  • 12 Age
Citation count rangeNumber of patents cited in rangeNumber of patents cited in various citation count ranges105820521101 - 1011 - 2021 - 3031 - 4041 - 5081 - 9002.557.51012.51517.52022.52527.53032.53537.54042.54547.55052.55557.56062.5

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