Importance

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Abstract

The armor tile system embodying the principles of the present invention comprises one or more hybrid tiles which can be connected together to cover a protected structure. Various arrays of material layers may be utilized (1×1, 2×2, 4×4, 2×8, etc) within a hybrid tile system and multiple hybrid tiles may be mounted on the area to be protected. Each hybrid tile comprises one or more material layers stacked within a single metal matrix casting. Each material layer within a hybrid tile includes at least one reinforcement insert arranged along a common surface. The reinforcement inserts comprise material types suitable for containment, structural support, and projectile deflection and destruction. The armor tile system of the present invention is created utilizing a molten metal infiltration process. In the preferred embodiment, the reinforcement inserts are arranged along a common surface within each material layer and further positioned within the mold cavity to create a controlled inner seam between adjacent reinforcement inserts to keep the reinforcement inserts from shifting during metal infiltration. The outer periphery of the material layer(s) and the mold cavity inside periphery has a space defining an outer seam. Both the outer and inner seams may further contain a reinforcement material to enhance the effectiveness of the armor system if desired. The mold cavity is infiltrated with liquid metal which solidifies within the materials open porosity thereby binding the layers together to create a coherent integral structure.

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First Claim