Method for manufacturing coil device
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United States of America Patent
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Oct 17, 2006
Issued Date -
N/A
app pub date -
Dec 10, 2001
filing date -
Jul 3, 2001
priority date (Note) -
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Abstract
The invention provides a process for fabricating a coil device which process comprises the steps of making an air-core coil 4 and fitting the air-core coil 4 around a core 1. The first step makes an air-core coil 4 comprising a plurality of unit coil portions 41, 42 arranged axially of the coil and each having one or a plurality of turns of conductor, each pair of unit coil portions adjacent to each other axially of the coil being different from each other in inner peripheral length. The fitting step fits the air-core coil 4 around the core 1 while at least partly forcing the unit coil portions 42 of small inner peripheral length inwardly of the unit coil portions 41 of great inner peripheral length by compressing the coil 4 axially thereof. The process realizes a high space factor without using a rectangular or trapezoidal conductor, and can be automated.
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