Gas assist molding of one-piece catheters

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United States of America Patent

PATENT NO 6630086
SERIAL NO

09476411

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ATTORNEY / AGENT: (SPONSORED)

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Abstract

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An apparatus and a method are disclosed for manufacturing an integral one piece catheter having a tube and a hub. The method comprises feeding molten material into a mold having a mold cavity. A fluid such as a gas is injected into an inlet of the mold. This causes the cavity to eject the molten central region of the polymer through an exit channel. In one embodiment, a gas is injected into the hub portion of the cavity. In another embodiment, a gas is injected into the catheter portion of the mold. The invention also involves forming a first portion of an intravascular device using a first material in a first mold. Thereafter the first portion of the intravascular device is inserted into a second mold to form a second portion using a second material. Gas is then introduced to form a hollow channel in the second portion. The invention also involves a first portion of the mold is injected with a first material, and a second portion of the cavity is injected with a second material at or around the same time that the first material is injected into the first portion of the cavity. Gas is then introduced to form a hollow channel in the second portion.

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Patent Owner(s)

Patent OwnerAddress
MEDEX INC2231 RUTHERFORD ROAD CARLSBAD CA 92008

International Classification(s)

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Goral, David Brookfield, CT 21 268
Kafrawy, Adel Kingston, MA 10 261
Polley, William F Duncanville, TX 21 408
Thomas, Joseph R Southlake, TX 18 2344

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