Multiproperty metal forming process
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United States of America Patent
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Jan 7, 2003
Grant Date -
N/A
app pub date -
Apr 18, 2000
filing date -
Apr 18, 2000
priority date (Note) -
Expired
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Abstract
Methods for semisolid manufacturing of precision parts, turbine rotors for example, comprised of a plurality of high melting point alloys are given. Generally, a semisolid/thixotropic process is operated under vacuum utilizing a cooled mold. The process preferably comprises a vacuum chamber, inductive heaters to bring two or more high melting point slugs to either a solid or thixotropic phase, and a plunger that accelerates one or more high melting point solid slugs into one or more thixotropic slugs and then into a mold. Prior to heating, preconditioning at least one of the slugs to form a non-dendritic microstructure simplifies processing. The semisolid microstructure solidifies as the completed forged assembly cools. Thixotropic forging of a multi-alloy assembly achieves optimized properties in specific locations of the final product.
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