Gypsum-based construction material
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United States of America Patent
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Nov 26, 2002
Grant Date -
N/A
app pub date -
Feb 25, 2000
filing date -
Feb 25, 1999
priority date (Note) -
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Abstract
The present invention relates to a process for manufacturing a gypsum-based substrate. The process includes the steps mixing gypsum and water to produce a gypsum slurry, providing a synthetic polymeric fibrous sheet on one side of a layer of the gypsum slurry, and adhering to the wet gypsum to the sheet with an adhesive strength of at least 7.5 lb. The present invention is also directed to a gypsum board comprised of first and second polymeric fibrous sheets adhered to opposite sides of a wet gypsum core, wherein the first surface of the first sheet and the first surface of the second sheet have pores containing set gypsum and the first and second sheets adhere to said wet gypsum core with an adhesive strength of at least 7.5 lb.
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