Thermosetting polyester composites prepared via vacuum-assisted technique with smooth surface appearance

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United States of America Patent

PATENT NO 5900311
SERIAL NO

08217119

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Abstract

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Fiber-reinforced thermosetting polyester composites containing in excess of 30 wt %, based on the weight of the composite, reinforcing fiber, are made by a vacuum-assisted transfer molding technique from a 1-phase composite matrix precursor comprising a polyester, a reactive monomer, and a low-profile additive. The polyester has a molecular weight/double bond factor of between about 150 and 190, styrene is a preferred reactive monomer, and a preferred low-profile additive is a thermoplastic polymer with a weight average molecular weight in excess of 3,000 and which is miscible in the polyester and reactive monomer. The polyester composite is formed by coating the surface of a mold with a gel coat; applying a skin laminate over the partially cured gel coat; applying a fiber reinforcement to the skin laminate; closing the mold; and injecting the 1-phase matrix precursor while the mold is under vacuum. The hallmark of these composites is their combination of physical strength as measured by one or more standard strength tests for composites and smooth surface profile as compared to the thermosetting polyester composites made from a typical hand lay-up or spray up process, or a conventional vacuum-assisted transfer molding process.

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Patent Owner(s)

Patent OwnerAddress
COOK COMPOSITES AND POLYMERS919 EAST 14TH AVENUE NORTH KANSAS CITY MO 64116

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Campanella, David A North Kansas City, MO 1 15
Hsu, Chih-Pin G North Kansas City, MO 1 15

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