Method for the complete hydrodechlorination of chlorinated hydrocarbons

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United States of America Patent

PATENT NO 5811628
SERIAL NO

08504628

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ATTORNEY / AGENT: (SPONSORED)

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Abstract

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A method for the hydrodechlorination of a reaction gas primarily composed of chlorinated hydrocarbons is carried out sequentially. A first step is advantageously carried out in a tubular reactor filled with catalyst and cooled externally, to maintain a temperature within a preferred range of 80.degree. to 230.degree. C. and a radial temperature difference of not more than 40.degree. C. Hydrogen is added to the tubular reactor with a hydrogen excess in a preferred range of 1.1 to 1.5 relative to the reaction gas, based on the stoichiometric consumption. The catalyst is present in a catalyst loading in a preferred range of 0.1 to 1.5 v/vh based on the volume of reaction gas. A fixed bed reactor is advantageously used for a second step, optimally connected in straight transit with the output of the reactor of the first step. The full-space reactor is maintained at a temperature within a preferred range of 200.degree. to 300.degree. C. and a hydrogen excess relative to the stoichiometric consumption is in a preferred range of 2 to 100. Catalyst is present in a preferred amount related to a volume of catalyst in step one according to a ratio in a range of 2:1 to 10:1. The dechlorination is preferably carried out at pressures between 1 and 50 bar. A method is further provided for regenerating deactivated catalysts without accumulation of dioxin in the waste gas, achieved by a reducing treatment, followed by an oxidizing treatment at a temperature at or above the last operating temperature of the catalyst.

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Patent Owner(s)

Patent OwnerAddress
LEUNA-KATALYSATOREN GMBHAM HAUPTTOR LEUNA 06236
BUCK WERKE GMBH UND COMOZARTSTRASSE 2 83435 BAD REICHENHALL

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Birke, Peter Langenbogen, DE 63 357
Geyer, Reinhard Halle, DE 12 76
Haertwig, Werner Sandersdorf, DE 1 11
Hoppe, Anette Bitterfeld, DE 1 11
Neumann, Ulrich Halle, DE 80 2130
Sattelmayer, Willi Sandersdorf, DE 1 11
Schoedel, Rainer Halle, DE 5 31
Schumann, Rudolf Raguhn, DE 5 12
Vogel, Gerhard Muehlbeck, DE 4 87
Weber, Klaus Duerrenberg, DE 112 1120

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