Descaling metal with a laser having a very short pulse width and high average power

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United States of America Patent

PATENT NO 5736709
SERIAL NO

08695930

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ATTORNEY / AGENT: (SPONSORED)

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Abstract

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The invention relates to an apparatus for using laser radiation to remove an oxide layer (scale) by vaporization from a hot rolled or annealed steel strip (40) traveling in a gravitationally vertical direction at a speed of at least 10 m/min. The apparatus includes a high power laser such as a free electron laser and a sealed interaction chamber (90) containing a non-oxidizing gas (108). The electromagnetic radiation from the laser has a surface power density of at least about 5 MW/cm.sup.2 at a point of contact with the metal strip surface. The radiation is passed through an optical system of aligned lenses or mirrors for focusing the radiation into a straight line projected transversely completely across the strip. The radiation has a pulse width less than 100 picoseconds, a pulse repetition rate greater than 10 MHz and a high average power of at least 10 kW. A radiation beam (56) is passed through a homogenizer (60) having a linear diverging lens (74) for spreading the radiation in a linear transverse direction. The radiation is passed through a cylindrical convergent lens (78) or a long cylindrical mirror (132) and focused into a straight line beam (36) projected completely across the width of the strip. The oxidized strip passes into the sealed chamber through a slotted entry (91) and exits the sealed chamber through a slotted exit (92). The sealed chamber includes at least one elongated window (93) for receiving the radiation, an exhaust duct (94) for removing the non-oxidizing gas ladened with oxide debris from the chamber and a filter (106) for removing oxide powder from the gas. The non-oxidizing gas is directed into the chamber at a point just above a plasma plume (112) and just beyond incident focused radiation beam (36) through a long slot-like gas nozzle (114). By keeping the chamber sealed from the ambient atmosphere and maintaining sufficient non-oxidizing gas adjacent to the plasma interaction zone and the cleaned metal surface, reoxidation of the cleaned steel surface can be prevented.

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Patent Owner(s)

Patent OwnerAddress
ARMCO INC703 CURTIS ST MIDDLETOWN A OHIO CORP MIDDLETOWN OH 45043

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Neiheisel, Gary L Cincinnati, OH 12 515

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