Carbothermic reaction process for making nanophase WC-Co powders
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United States of America Patent
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Jul 29, 1997
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Jul 13, 1993
filing date -
Nov 9, 1989
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Abstract
A new carbothermic reaction process is described for the thermochemical processing of nanophase WC-Co powders. The process permits shorter reaction times, reduced temperatures, and finer microstructures compared to conventional processing methods. The process builds on our experience with spray conversion processing [1], but involves 1) chemical vapor infiltration reaction of the carbon infiltrant and particle substrate to from WC-CO; and 2) removal of any excess (unreacted) carbon by controlled gasification. A feature of the carbothermic reaction process is its adaptability to conventional WC-Co processing technology, as well as to spray conversion processing technology. The resulting power particles consist of a network of fine grains, (less than 100 nm) of WC and Co with interconnected fine porosity. Powder particles suitable for subsequent handling and consolidation are readily produced with diameters greater than 10 microns.
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