Thin film brazing of aluminum shapes

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United States of America Patent

PATENT NO 5464146
SERIAL NO

08315039

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Abstract

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An improved method of brazing of two unclad aluminum shapes, particularly for automotive heat exchangers, which brazing joint does not leave a physically apparent layer of brazing material and which effects a stronger, sounder autogenous joint. A thin film of aluminum eutectic forming material (Si, Al-Si or Al-Zn) is deposited onto a zone of at least one of the shapes to be brazed or joined. The shapes are placed in joining relationship to form an assembly with a joint at the zone. The assembly is heated to a temperature to diffuse the eutectic forming material into the aluminum members to form a sacrificial bond between the shapes at the joining zone. It is desirable that at least one of the unclad aluminum shapes to be joined is extruded tubing having a precise diametrical configuration and said film is deposited as a physically vapor deposited layer in a thickness range of 1-50 microns.

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Patent Owner(s)

Patent OwnerAddress
RESEARCH FOUNDATION THEN5002 MELVILLE LIBRARY STATE UNIVERSITY OF NEW YORK STONY BROOK NY 11794-3369

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Grab, Gerald A Trenton, MI 2 51
Smith, Warren A Milan, MI 2 36
Zaluzec, Matthew J Canton, MI 13 299

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