Phenolic resol plywood resin, manufacture and use
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United States of America Patent
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Sep 19, 1995
Issued Date -
N/A
app pub date -
Jun 13, 1994
filing date -
Mar 20, 1992
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Abstract
An aqueous phenol-formaldehyde resin solution with formaldehyde-phenol mol ratio in the range of 1.8 to 2.8, polymerization catalyst of 3% to 9% by weight, measured as NaOH equivalent, with less than 1% by weight potassium hydroxide, and about 0.1% to about 0.75% by weight potassium carbonate added after the catalytically-activated polymerization reaction has subsided while the resin is both soluble and fusible ('A' resol stage). Adhesive binders exhibit tolerance for variables in veneer moisture content from 0% to around 25% and in production timing from delivery of the veneer for assembly to curing of around 10 minutes to about 2 hours without significant degradation of bonding quality.
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