Supercalender roll and method of making same
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United States of America Patent
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Mar 24, 1992
Grant Date -
N/A
app pub date -
Nov 7, 1989
filing date -
Nov 7, 1989
priority date (Note) -
Expired
status (Latency Note)
Importance
Abstract
A filled supercalender roll is characterized by a plurality of resin impregnated discs that are carried side-by-side on a shaft and form a homogeneous roll body. To make the supercalender roll, a web of woven or nonwoven fibrous material is immersed in and carried through a vat of thermosetting resin to saturate the web with the resin. The resin saturated web is then transported through an oven to partially cure the resin to the B stage, after which the web is cut into a plurality of the discs. The discs are placed side-by-side on the shaft and a collapsible oven is assembled around the discs. The discs are then axially compressed while being heated within the oven to fully cure the resin to the C stage, during which time the collapsible oven decreases in length in accordance with a decrease in the axial length of the axially compressed discs on the shaft as the resin cures. Upon completion of curing of the resin, the discs are fused together and form the homogeneous roll body, which is then finish machined to provide a smooth cylindrical surface on the supercalender roll.
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