Automatic high speed optical inspection system

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United States of America Patent

PATENT NO 5085517
SERIAL NO

07429963

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ATTORNEY / AGENT: (SPONSORED)

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Abstract

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In each configuration, at least one TDI sensor is used to image the portions of interest of the substrate that are substantially uniformly or critically illuminated. In one configuration, the substrate is compared to the expected characteristic features prestored in memory. In a second configuration, a first and second pattern in a region of at least one substrate are inspected by comparing one pattern against the other and noting whether they agree with each other. This is accomplished by illuminating the two patterns, imaging the first pattern and storing its characteristics in a temporary memory, then imaging the second pattern and comparing it to the stored characteristics from the temporary memory. Then the comparisons continue sequentially with the second pattern becoming the first pattern in the next imaging/comparison sequence against a new second pattern. With each comparison whether there has been agreement between the two patterns is noted. After all of the patterns are sequentially compared, the bad ones are identified by identifying those that did not compare with other patterns in the test process. This inspection technique is useful for doing die-to-die inspections, as well as repeating patern inspections within the same die. A variation of the second configuration uses two TDI sensors to simultaneously image the first and second patterns eliminating the need for the temporary memory.

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Patent Owner(s)

Patent OwnerAddress
KLA INSTRUMENTS CORPORATION2051 MISSION COLLEGE BLVD A CORP OF CA SANTA CLARA CA 95054

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Bell, William 685 Estonia Ct., San Jose, CA 95123 23 635
Chadwick, Curt H 220 Wooded View Rd., Los Gatos, CA 95032 19 705
Fein, Michael E 1909 Limetree Ln., Mountain View, CA 94040 94 9108
Greene, John D 2275-6 Kinsley St., Santa Cruz, CA 95062 9 529
Harney, David J 425 Dallas Dr., Campbell, CA 95008 1 43
Isai, Bin-Ming B 19801 Scotland Dr., Saratoga, CA 95070 1 43
Jann, P C 2360 Warburton, Santa Clara, CA 95050 4 300
Novak, Walter I 15851 Miradero Dr., Saratoga, CA 95127 1 43
Sholes, Robert R 170 Middlefield Rd., Boulder Creek, CA 95006 4 300
Tucker, III Francis D 2809 Tramanto Dr., San Carlos, CA 94070 4 300
Wihl, Mark J 34669 Brickette Ct., Tracy, CA 95376 13 1607

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