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Abstract

Methods and systems for preparing agricultural residue or other agricultural feedstock for use as a pulp. The method includes providing non-wood agricultural residue (e.g., corn stover) or other agricultural feedstock that includes agricultural fibers, chemically pulping the agricultural fibers in a preliminary alkaline chemical pulping process at a low consistency and at a low temperature to produce partially pulped agricultural fibers, such step including separating lignin and hemicellulose from the partially pulped agricultural fibers, introducing the partially pulped agricultural fibers into a first reactor, wherein the first reactor operates at a low temperature of less than 100° C. (e.g., 65° C.), introducing the agricultural fibers from the first reactor into a second reactor, where the second reactor operates at a low temperature, of less than 100° C. (e.g., 94-96° C.), the second reactor operating at a higher temperature than the first reactor, to produce pulped agricultural fibers.

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First Claim