Continuous Manufacture Of Expanded Honeycomb Blocks
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United States of America Patent
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Issued Date -
Jun 16, 2016
app pub date -
Dec 14, 2015
filing date -
Dec 16, 2014
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Abstract
An apparatus and a method for a continuous manufacture of an expanded composite honeycomb block are provided. Resin impregnated fibers are deposited on a conformable thin membrane that moves over a heated bed with a corrugated surface. A vacuum is applied between the conformable thin membrane and the heated bed to conform the resin impregnated fibers to the shape of the corrugated surface of the heated bed. A stacker is lowered to contact the corrugated resin impregnated fibers on top nodes of the corrugated surface of the heated bed. The corrugated resin impregnated fibers are heat cured. The stacker is raised to lift the heat cured corrugated resin impregnated fibers after the corrugated resin impregnated fibers release from the conformable thin membrane. The above steps are repeated until the stacker stacks layers of the corrugated resin impregnated fibers to a desired thickness to manufacture the expanded composite honeycomb block.
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