Cushion manufacturing method and cushion
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United States of America Patent
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May 17, 2016
Grant Date -
Dec 11, 2014
app pub date -
Mar 10, 2014
filing date -
Jun 7, 2013
priority date (Note) -
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Abstract
A method of manufacturing a cushion and a cushion structure are disclosed. The manufacturing method includes employing a first sheet structure that is the cross-linked foamed polyethylene (PE) or cross-linked foamed polypropylene (PP) in material with the first sheet structure serving as an inner layer and an outer layer of the cushion structure. The method further includes crushing PU foam and adding an adhesive to the crushed PU foam before compressing the crushed PU foam and the adhesive to a second sheet structure, which is called “synthetic foam” functioning as an intermediate layer of the cushion structure. The multi-layer cushion structure may be prepared after having the outer layer, the intermediate layer and the inner layer integrated together using laminating, before being placed in an oven for heating until the inner layer and the outer layer are tendered and in a shape-mold of a molding machine for pressurizing.
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