Importance

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Abstract

A micro-turbine engine has been designed using vertically simple geometry, such that the engine components are designed with features that are defined geometrically, but not necessarily manufactured, by extruding two-dimensional features along a primary direction. This design approach reduces manufacturing and assembly costs. The present invention discloses designs to improve micro-turbine engine performance, and methods of manufacturing components that further reduce cost. The design improvements include methods of implementing a multi-stage micro-turbine engine using nested stages and nested flow paths, usage of multi-phase fuel injectors and supercritical fuel injectors to increase fuel flexibility and burner efficiency, and method of cooling a turbine rotor by building cooling blades on the opposite side of the rotor that act as a fluid pump to provide cooling by convection. The manufacturing methods include methods to build alignment features into components to improve ease of assembly, methods for manufacturing combustor components using sheet metal, and methods for manufacturing features that are not aligned with the primary direction of the vertically simple component.

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First Claim