PROCESS FOR PRODUCING FERROMAGNETIC PARTICLES, ANISOTROPIC MAGNET, BONDED MAGNET AND COMPACTED MAGNET

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United States of America Patent

APP PUB NO 20140085023A1
SERIAL NO

14113711

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Abstract

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The present invention relates to ferromagnetic particles capable of exhibiting a high purity and excellent magnetic properties from the industrial viewpoints and a process for producing the ferromagnetic particles, and also provides an anisotropic magnet, a bonded magnet and a compacted magnet which are obtained by using the ferromagnetic particles. The ferromagnetic particles comprising an Fe16N2 compound phase in an amount of not less than 80% as measured by Mössbauer spectrum and each having an outer shell in which FeO is present in the form of a layer having a thickness of not more than 5 nm according to the present invention can be produced by subjecting aggregated particles of an iron compound as a starting material whose primary particles have a ratio of [(average deviation of major axis lengths of particles)/(average major axis length of particles)] of not more than 50%, Uc of not more than 1.55, Cg of not less than 0.95, Cg2 of not less than 0.40, an average major axis length of 40 to 5000 nm, and an aspect ratio (major axis diameter/minor axis diameter) of 1 to 200, to dispersing treatment; then subjecting the iron compound particles passed through a mesh screen to reducing treatment at a temperature of 160 to 420° C.; and subjecting the resulting particles to nitridation treatment at a temperature of 130 to 170° C.

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Patent Owner(s)

Patent OwnerAddress
TODA KOGYO CORPORATION1-4 MEIJISHINKAI OTAKE-SHI HIROSHIMA-KEN
TOHOKU UNIVERSITYSENDAI

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Kobayashi, Naoya Otake-shi, JP 103 3749
Kohara, Kaori Otake-shi, JP 3 34
Ogata, Yasunobu Sendai-shi, JP 37 551
Ogawa, Tomoyuki Sendai-shi, JP 92 473
Polwatta, Gallage Chammika Ruwan Otake-shi, JP 3 34
Takahashi, Migaku Sendai-shi, JP 58 511

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