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Abstract

Method for manufacturing an aerogel-containing composite, said method comprising the steps of: providing fibres, at least some of which are first fibres, such as mineral fibres, polymer fibres, cellulose fibres, or other types of fibres, in an amount of from 3 to 80 wt % of the total weight of starting materials, providing an aerogel particulate material in an amount of from 10 to 75 wt % of the total weight of starting materials, providing a binder in an amount of from 1 to 30 wt % of the total weight of starting materials, suspending the fibres in a primary air flow and suspending the aerogel particulate material in the primary air flow, thereby mixing the suspended aerogel particulate material with the suspended fibres, mixing the binder with the fibres and/or aerogel particulate material before, during or after mixing of the fibres with the aerogel particulate material, providing a filler, such as a fire retardant, in an amount of 1 to 55 wt of the total weight of starting materials, adding the filler at any suitable step of the method, such as before, during or after mixing of the fibres with the aerogel particulate material, collecting the mixture of fibres, aerogel particulate material, filler and binder and pressing and curing the mixture to provide a consolidated composite with a density of from 120 kg/m³ to 800 kg/m³. With this method homogeneous composites can be produced.

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