Method for Making a Combined Light Coupler and Light Pipe
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United States of America Patent
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Issued Date -
Feb 23, 2012
app pub date -
Aug 23, 2011
filing date -
Aug 23, 2010
priority date (Note) -
Abandoned
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Abstract
A method for making a combined light coupler and light pipe comprises providing a mold with an elongated chamber having two ends and having an appropriate shape to form the combined light coupler and light pipe. The formed light pipe has an elongated shape. The formed light coupler has an inlet end for receiving light and an outlet end for transmitting light to the light pipe, and is shaped in such a way as to transform at least 70% of the light it receives into an appropriate angular distribution needed for total internal reflection within the light pipe. A cross-linkable polymer having a weight average molecular weight ranging from about 2,000 to about 250,000 daltons is provided. At least part of the chamber of the mold is filled and contacted with the polymer, which is then cross-linked, such that the formed light coupler and light pipe have a unitary construction.
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