FLAMEPROOF RAYON FIBER, METHOD FOR MANUFACTURING THE SAME AND FLAMEPROOF FIBER STRUCTURE

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United States of America Patent

APP PUB NO 20120015185A1
SERIAL NO

13258979

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ATTORNEY / AGENT: (SPONSORED)

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Abstract

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A flameproof rayon fiber having excellent flameproofness as well as excellent flame retardance, a method for manufacturing the same, and a flameproof fiber structure are provided. The flameproof rayon fiber according to the present invention includes components of silicon and sodium. Glass remains when the fiber is burned at 800° C., the glass component has a property of softening at 800° C., and when subjected to an X-ray fluorescence analysis, the rayon fiber has a silicon content in the range of 5 to 30% by mass and a sodium content in the range of 0.1 to 3% by mass. The flameproof rayon fiber according to the present invention can be manufactured by preparing an undiluted viscose solution; adding a solution containing a silicate compound containing an alkali metal to the undiluted viscose solution so as to make an alkali metal-containing silicate compound-added viscose solution; performing spurning by extruding the alkali metal-containing silicate compound-added viscose solution through a spinneret into a spinbath containing sulfuric acid, thus producing a fiber to be treated containing the silicate compound; and treating, in a scouring or aftertreatment process, the fiber to be treated with a solution having a pH in the range of 4 to 11 and a buffer action and containing sodium. A flameproof fiber structure of the present invention contains at least 30% by mass of the flameproof rayon fiber.

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Patent Owner(s)

Patent OwnerAddress
DAIWABO HOLDINGS CO LTDOSAKA-SHI OSAKA 541-0056
DAIWABO RAYON CO LTD6-8 KYUTAROMACHI 3-CHOME CHUO-KU OSAKA-SHI OSAKA 541-0056

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Fushitani, Shigeo Shimane, JP 2 10
Hayashi, Makoto Shimane, JP 136 993

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