Fuel Cell Separator Material and Process of Producing the Same

Number of patents in Portfolio can not be more than 2000

United States of America Patent

APP PUB NO 20090270565A1
SERIAL NO

11992087

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ATTORNEY / AGENT: (SPONSORED)

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Abstract

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A fuel cell separator material which exhibits a high fracture strain and a high strength, prevents breakage during cell stack assembly or cracking during a cell operation, and exhibits excellent properties such as conductivity and gas impermeability, and a method of producing the same are provided. The fuel cell separator material includes a carbon/cured resin molded product in which a carbon powder is bound with a binder which comprises a mixed resin of a bifunctional aliphatic alcohol ether-type epoxy resin and a polyfunctional phenol-type epoxy resin, a phenol resin curing agent, and a curing accelerator as essential components. The method of producing a fuel cell separator material includes preparing a resin solution by dissolving a bifunctional aliphatic alcohol ether-type epoxy resin, a polyfunctional phenol-type epoxy resin, a phenol resin curing agent, and a curing accelerator in an organic solvent, mixing a carbon powder with the resin solution, removing the organic solvent by volatilization, grinding the mixture to obtain a molding powder, filling a preforming mold with the molding powder, providing an upper mold, preforming the molding powder at a pressure of 1 to 10 MPa to obtain a preform, inserting the preform into a mold, and thermocompression-molding the preform at a pressure of 20 to 50 MPa and a temperature of 150 to 250° C.

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Patent Owner(s)

Patent OwnerAddress
TOKAI CARBON CO LTD2-3 KITA-AOYAMA 1-CHOME MINATO-KU TOKYO 107-8636

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Iida, Takuji Tokyo , JP 4 16
Makita, Taiyo Tokyo , JP 1 1
Tahara, Tomonori Tokyo , JP 12 65

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