MANUFACTURING PROCESS FOR HIGH PERFORMANCE LIGNOCELLULOSIC FIBRE COMPOSITE MATERIALS

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United States of America Patent

APP PUB NO 20090065975A1
SERIAL NO

12093868

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Abstract

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The present invention relates to a process for the manufacture of composite materials having lignocellulosic fibres dispersed in a thermoplastic matrix, while generally maintaining an average fibre length not below 0.2 mm. The process comprises defibrillation of the lignocellulosic fibres using a mixer and at a temperature less than the decomposition temperature of the fibres in order to separate the fibres and generate microfibres, crofÊbres, followed by dispersion of the fibres in the thermoplastic matrix by mechanical mixing to get the moldable thermoplastic composition, followed by injection, compression, extrusion or compression injection molding of said composition. The process produces high performance composite materials having a tensile strength not less than about 55 MPa, a flexural strength not less than about 80 MPa, a stiffness not less than about 2 GPa, notched impact strength not less than about 20 J/m, and un-notched impact strength not less than about 100 J/m. The composite materials of the present invention are well-suited for use in automotive, aerospace, electronic, furniture, sports articles, upholstery and other structural applications.

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Patent Owner(s)

Patent OwnerAddress
SAIN MOHINI MNot Provided

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Law, Shiang F Toronto, CA 3 28
Panthapulakkal, Suhara Toronto, CA 3 28
Sain, Mohini M Toronto, CA 6 115

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