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Abstract

A method for assembling an imaging system employing an adjustable two piece lens mount system. The method is adapted for automated mounting of a lens in correct focus and alignment relative to a CMOS imaging device such that the optical axis of the lens is coincident with and perpendicular to the center of the active area of the imager array. The lens is secured by the axial pressure of flexible ribs that are symmetrically spaced around the internal bore of a lens holder and act on a smooth surface on the outside of the lens. This arrangement eliminates translation of the lens across the imager array. Another portion of the body of the lens is threaded such that the lens, when rotated about its optical axis is focused or axially aligned. When a focus or axial alignment point is reached, a staking fluid is added to the lens thread, through a hole in the lens holder to prevent de-focusing. The second component of the lens mount system, the lens mount base, is fixedly secured to an imager board on which is mounted a CMOS imager. The upper wall of the lens mount base is mounted in close, parallel proximity to the optical flat of the imager and has a rectangular opening which restricts light from the lens to the active area of the imager, and more specifically prevents light from falling on the column amplifiers of the imaging device. The design of both components is such that they may be moved relative to each other with external fixturing, in front of a known target, until it is decided that the lens is directly over the center of the imager array. The lens holder and the lens mount base are then fixed together permanently using a laser weld process or any other plastic bonding technique.

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First Claim