Pinhole porosity free insulating films on flexible metallic substrates for thin film applications

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United States of America Patent

APP PUB NO 20050072461A1
SERIAL NO

10856746

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Abstract

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Monolithically integrated solar cells produced at high temperatures on high temperature metal substrates are disclosed. The coatings are thin-film and the insulating layer is pinhole and porosity-free. The methods and devices disclosed enable cost-effective, high performing monolithically integrated photovoltaic modules using Copper Indium Gallium di-Selenide (CIGS) films to be made on the dielectric coated metallic substrates. Embodiments of the invention include deposition methods as well as selection of particular insulating materials for deposition on a thermally stable substrate based on the coating's band gap energy, dielectric constant, and coefficient of thermal expansion (CTE). Tandem CIGS solar cells monolithically integrated on flexible substrates may also be produced by the methods and materials disclosed. The tandem solar cell devices include an upper solar cell, a lower solar cell, and an intermediate buffer layer with a tunnel junction. The high bandgap energy is absorbed by the upper solar cell, while lower bandgap energy passes through the upper solar cell and is absorbed by the lower solar cell.

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Patent Owner(s)

Patent OwnerAddress
TRITON SYSTEMS INC330 BILLERICA ROAD SUITE 200 CHELMSFORD MA 01824-4140

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Kuchinski, Frank Chelmsford, MA 2 146
Martin, Ronald Chelmsford, MA 8 102
Mukherjee, Somesh Lowell, MA 1 75

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