Thermoplastic polymers and method to make them
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United States of America
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Dec 31, 2024
Grant Date -
Jun 15, 2023
app pub date -
Dec 13, 2022
filing date -
Dec 13, 2022
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Abstract
Polymer powders useful for additive manufacturing may be made by contacting carbon dioxide and a crystallizable polymer having at least one carbonyl, sulfur oxide or sulfone group; permeating the carbon dioxide into the polymer for a crystallizing time sufficient to induce crystallization forming an induced crystalized polymer; removing the carbon dioxide; and forming induced crystalized polymer particles having a D90 particle size of at most 300 micrometers and average particle size of 1 micrometer to 100 micrometers equivalent spherical diameter. The carbon dioxide is desirably supercritical carbon dioxide for at least a portion of the crystallizing time. The polymer powders upon heating during additive manufacturing may result in a polymer having less crystallinity or become amorphous.
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