Process for manufacturing multi-layer substrates comprising sandwich layers and polyethylene
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United States of America Patent
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-
Jan 2, 2024
Grant Date -
N/A
app pub date -
Feb 4, 2022
filing date -
Dec 21, 2018
priority date (Note) -
In Force
status (Latency Note)
Importance
Abstract
Methods for forming multi-layer substrates including top and bottom surface layers and a melt softened thermoplastic material layer between the exterior surface layers, where the thermoplastic material includes polyethylene or has a tan delta value of 0.2 to 0.4 within the temperature range of 100° F.-350° F. The 3 (or more) layers are assembled, and heated, melt softening the thermoplastic material, causing bonding of the thermoplastic layer to the exterior surface layers. A cleaning composition may be loaded onto the multi-layer substrate, where a fluid pathway through the melted thermoplastic material allows the cleaning composition to travel between the surface layers. Adhesion between the surface layers and the thermoplastic layer is provided by the thermoplastic material itself, which bonds to groups of fibers in the surface layers. The process does not require chemical adhesives, any processing water, drying, or the like, so as to be possible with low capital investment.
First Claim
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International Classification(s)
- A47L:DOMESTIC WASHING OR CLEANING
- B08B:CLEANING IN GENERAL; PREVENTION OF FOULING IN GENE....
- D21H:PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED....
- D21F:PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER ....
- C11D:DETERGENT COMPOSITIONS
- B32B:LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA....
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- A47L Class
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