Method and apparatus for producing high purity spherical metallic powders at high production rates from one or two wires

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United States of America Patent

PATENT NO 11839918
APP PUB NO 20210229170A1
SERIAL NO

16972949

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Abstract

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The present application relates to a plasma atomization process and apparatus for producing metallic powders from at least one wire/rod feedstock. In the process, an electric arc is applied to the at least one wire/rod feedstock to melt the same. A plasma torch is employed to generate a supersonic plasma stream at an apex at which the electric arc is transferred to the at least one wire/rod feedstock to atomize the molten wire/rod feedstock into particles. A downstream cooling chamber solidifies the particles into the metallic powders. An anti-satellite diffuser is employed to prevent recirculation of the powders in order to avoid satellite formation. In an apparatus where two wires are fed, one wire serves as an anode, and the other as a cathode.

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Patent Owner(s)

Patent OwnerAddress
PYROGENESIS CANADA INC1744 RUE WILLIAM SUITE 200 MONTRÉAL H3J 1R4

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Carabin, Pierre Montreal, CA 46 81
Dorval, Dion Christopher Alex Montreal, CA 9 40
Proulx, François Montreal, CA 9 108

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