Integral tile/foam building block and method for making same
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United States of America Patent
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Aug 11, 2020
Grant Date -
May 12, 2016
app pub date -
Nov 12, 2014
filing date -
Nov 12, 2014
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Abstract
An integral dual module geopolymer building block includes an inner foam module for insulation and an outer dense tile surface on an outer side of the inner foam module for weather protection. The outer porous module comprises a geopolymer paste including sodium silicate and sodium hydroxide flakes dissolved in the sodium silicate to form an activated solution and adding calcined kaolin clay to the activated solution to form a geopolymer paste. A first relatively dense tile layer has a thickness of about 0.5 cm to 1.5 cm. A second geopolymer layer made from a second mass of paste mixed with hydrogen peroxide forms a geopolymer foam having a thickness of between 5 cm and 15 cm.
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