Separation of solid asphaltenes from heavy liquid hydrocarbons using novel apparatus and process (“IAS”)

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United States of America Patent

PATENT NO 10280373
APP PUB NO 20180237705A1
SERIAL NO

15958639

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Abstract

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An apparatus and process is provided for improved asphaltene separation from heavy hydrocarbon or bitumen with low process complexity through mass transfer using solvent and counter-current flows, with three sections: an upper DAO/solid-asphaltene separation zone, a middle solvent mixing and segregation zone, and a bottom clarification zone. Solvent mixed with heavy hydrocarbon forms a process feed introduced to the process vessel's upper zone and exposed to counter-current solvent removing DAO from solid asphaltene particles in the feed, the particles fall through the middle zone and are mixed with introduced solvent, which introduced solvent segregates DAO-rich solution in the upper zone (for extraction from that zone) from solvent-rich mixtures in the middle mixing and lower clarification zones. Solvent flows and precipitate movement are controlled to optimize mass transfer in process, resulting in high DAO recovery and dry, solid asphaltene product.

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Patent Owner(s)

Patent OwnerAddress
SUNCOR ENERGY INC112-4TH AVENUE S W P O BOX 38 CALGARY AB T2P 2V5

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Inventor(s)

Inventor Name Address # of filed Patents Total Citations
Corscadden, Tom Calgary, CA 19 70
Diduch, Greg Calgary, CA 14 53
Hocking, Damien Calgary, CA 10 53
Kearns, Jim Calgary, CA 12 15
Remesat, Darius Calgary, CA 20 57

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